Mar 08, 2013· calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt & open ckt ball mill.

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Common convention generally refers to high-aspect ratio mills as SAG mills (with diameter to effective grinding length ratios of 3:1 to 1:1), low-aspect ratio mills (generally, a mill with a significantly longer length than diameter) are also worth noting.

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The design of a ball mill can vary significantly depending on the size, the equipment used to load the starting material (feeders), and the system for discharging the output product.

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Figure 2.8. Arrangement of a Two-Compartment Tube Ball Mill.....44 Figure 2.9. Internal Dynamics of the Grinding Media.....46 Figure 2.10. Liner Design of the Tube Ball Mill .....46 Figure 2.11.

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Bond ball mill versus laboratory vertical shaft stirred mill in a virtually closed circuit with classifier to grind a feed of top size 3.35 mm to a product P 80 less than 100 μm (Cervellin, 2003). Open circuit batch ball mill compared with laboratory IsaMill to grind a feed of top size around 1 mm to a product P 80 less than 100 μm (Burns, 2007).

The ball mill has higher circulation load, it generates only 30 -35% of actual fines you require to be called as product. If your product size needed is 100% passing 45 micron, then the ball mill total discharge material will contain normally 30% of 45 micron. The rest is oversize which has to be ground again.

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Two chamber mills are used for grinding slag, cement,and similar materials. They are typically arranged in a circuit with high efficiency separators. They grind materials up to 6500 cm2 /g according to Blaine. The mill is equipped with a lifting armoring in the first chamber with larger balls with a high comminuting effect.

SAG Mill Ball Charge The SAG mill was simulated to require a 10-12% ball charge with a top size of 125mm. During the commissioning phase no balls were required to be added to the SAG mill to achieve the target throughput of 575tph. This allows for great flexibility in the future and significant security for the future.

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A ball diameter that grabs the particle must exceed the particle by 25 times to achieve this semi-self locking taper. One can argue the f50 is a more realistic value since balls wear and the average ball size might be closer to half the maximum. Then the multiple would be closer to 13 times the maximum particle size fed to the ball mill.

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Schellinger's calculated ball mill efficiency, in dry or wet ball mill grinding, ranges between 10% and 19%, with the higher figure occurring at the optimal mill loading. In terms of the Brace and Walsh surface free energy of quartz, his results give a …