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1 Froth Flotation

After carrying out a froth flotation separation, the products are as shown in Table 1. Using this data, calculate: (a) Ratio of concentration (b) % Metal Recovery (c) % Metal Loss (d) % Weight Recovery, or % Yield (e) Enrichment Ratio Table 1: Grade/recovery performance of a hypothetical copper ore flotation process.

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Gravity separation is one of the oldest technique in mineral processing but has seen a decline in its use since the introduction of methods like flotation, classification, magnetic separation and leaching. Gravity separation dates back to at least 3000 BC when Egyptians used the technique for separation of gold.

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Lead/Zinc Ore. Lead and zinc often occur in the same ore. Copper is also present in some ores. Froth flotation is again employed to produce marketable concentrates of both. The process is identical in principle to the flotation of other minerals. The figure on the right is a simplified version of a Pb/Zn flotation circuit.

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These curves are developed empirically based on the individual froth flotation process of a particular plant. As the curves are shifted in the positive x-direction (to the right) and the positive y-direction (upward) the performance of the froth flotation process is …

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1 Froth Flotation

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The established lead-zinc ore flotation processing scheme is to add zinc sulphate (ZnSO4) to the grind to control metal ion activation (sphalerite depression). Often metabisulphide or other sulphidation chemicals are added with the zinc sulphate for iron sulphide mineral depression.

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Designing a new flotation process, or choosing the right equipment for an existing process, requires experience and a deep understanding of minerals processing and metallurgy. Our solutions are designed in our Engineering and R&D centers by experts specialized in minerals processing and technology development.

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